Assuming that the planer could be fixture, this would give a 3-1/4" wide pass down the slab each time, and greatly reduce the time needed. This is a great way for me to flatten work pieces that are too large to fit in my planer, drum sander or my CNC. After the glue dries, remove the clamps and run the assembly through the planer -- crowned face up. Pretty clever! In my opinion, a thickness planer is very nearly a ‘must have’ tool for any reasonably serious woodworker to have and I view it as more versatile than a jointer. 5. It takes an investment to flatten wood, though. :wink2: (still doesn't flatten the round slab though) Mike "Dodis" (delurking tonight) Use a shop-made marking gauge to transfer the flat surface onto the edge of the board. Slab flattening mill with 56" wide or optional 72" wide x 8" thick x 13' long capacity, powered cutter head directional controls with variable feed speed, optional auto feed, 5" router/planer cutter head with five carbide knives, and orbital sanding head attachment. Depending on your router and router bit, you can work on stock just a fraction of an inch thick or up to 3-3/8” without ever shimming either the rails or the slab. You could of course make your own router jig or get one of the router slab flattening set ups woodpecker or others sell. Designed to flatten and smooth the face of a board, this 9- to 10-inch-long plane is ideal for leveling off high spots and for general planing. Starting at $16,995. They go up to 2.75 dia. Portable planers are just smaller versions of stationary planers, and they’re a lot more portable. Or you could just chuck the board into the planer and cross your fingers. Looking for recommendations about best router for the task, either 1400 or … (Removing material from each side helps maintain moisture equilibrium. Here, I’m working with a piece of pine framing lumber, 1-1/2″ thick, 5-1/2″ wide and about 30″ long that has been drying for several months. Combined with materials you supply, the kit offers an excellent option for milling live-edge tabletop slabs that are too large for a conventional thickness planer and jointer, or for projects using wood with difficult grain such as crotch wood, burls or knots. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. Now the job gets done to perfection whilst the boys are having smoko, it still amazes me. It will take several passes through the planer, and depending on the hardness of the wood your planing, you may only be able to plane between 1/64″ to 1/16″ with each pass. I bought this one for flattening a slab. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs … So here’s a trick from Scott Francis on keeping the slab stable for the first few runs on one side to give you a flat surface to work from. Once the slab is acclimated and to rough size it is time to build a planing sled. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. Smooth. I would get as flat as possible prior to adding any epoxy. I need to flatten some boards that are too wide for my 6" jointer. This might also work better if wanting to flatten with the epoxy in place. You might be in a dilemma of choosing between the two options and wondering which one is the best for your needs. i gotta make one of these ive done quite a few slab tables and have always used a power planer and long level to flatten the tops this would sure make that job a lot easier thanks for reminding me of this jig.-- working with my hands is a joy,it gives me a sense of fulfillment,somthing so many … I use a 2” flat bottom bit typically taking 1/8” deep by 1 1/4” wide passes at a time. Here is a quick guide to using an electric power planer on a tabletop, to make sure you get the best results and avoid damage to your planer or your table top. Second, by flattening dry, rough-sawn wood, you’ll end up with boards that are perfectly flat, straight and true, which is rare with store-bought boards. You are just establishing a flat plane to reference from , then flatten the other side, flip and dress the surface you routed. Follow along as I make a router sled/slab flattening mill. This extra step of sanding the slab can be done for an additional cost. However, slabs present some challenges in the shop. Large table slabs Sam Some considerations for working such a large slab: If you re-saw this 4" slab, by the time you true it up and get the top planed down flat, you might be at only 1 3/4" thick. The main problem is that the dust collection is awful. And once one side is flat, the planer can make the opposite surface parallel to the first. Just like a hand planer, you should place this on a flat surface while working. The details in the magazine article were a little sparse since they are dependent on your router setup. Though (as you know) I prefer to glue up “rough” then flatten the top with hand tools power and manual- leaving mill marks etc on the bottom aka (max thickness in appearance with dead flat “true” top surface. The thickness planer will smoothen the face of the board, and it can also flatten a cupped board. So, mounting it to a sheet, shimming from the bottom and then using a router in a sled is one option. Has anyone thought about fixturing an electric hand planer into a sled and using that to flatten the part? If your thickness planer can handle your board, you’re set. Doolland CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank 2 inch Cutting Diameter, Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool 3.8 out of 5 stars 29 £9.99 £ 9 . Using a large diameter flat bit (router-planer bits are available) or many use a bowl bit because of the rounded cutting edge, less visible lines. Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs … Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. However, slabs present some challenges in the shop. NOTE – A planer by itself will NOT flatten a bowed board. A 2 1/4" thick top would be preferred for such dimension. That’s why it’s important to joint one face first: Without a flat face to ride against the planer tables, the feed rollers simply press the board flat against the tables while the knives plane the top face. Slab Flattening Jig Sketchup Plans; Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. See more ideas about wood diy, woodworking tips, woodworking. This process involves evening and flattening, along with planning and sanding. Simply flatten the opposite face with the planer, and then continue to flip the board over after each pass until you reach the desired thickness. Note: an 24 inch planer would work nicely to get the two sides perfectly parallel after flattening the bottoms with the power plane and hand planners. But with the rollers pressing down on the board, you’re more likely to just end up with a thinner off-kilter slab. The router carriage is the main feature that sets the Slab Flattening Mill PRO apart from the earlier Slab Flattening Mill. For such a large table, this is actually pretty thin. There is always going to be plenty of planing/sanding after sled flattening. A planer is actually a thickness control device and is not very good at flattening lumber, especially lengthwise distortions like twist (as you mention). 99 The planer will take out cup at times, but the pressure can also cause cupped pieces to crack when the rollers and pressure bar try to push the lumber flat. Power up or keep planing. Before power planers, a jack plane smoothed and squared rough lumber. At 12 to 17 inches, it's more versatile than the larger jointer plane. The new carriage adjusts in height by a full 2-1/2". With just 1/2 sheet of plywood and my router, I was able to surface and flatten some massive end grain butcher blocks! Recently I purchased 4 Marri burl slabs 2.4m round hacked off the tree with a Stihl 090 varying from 100mm to 70mm in thickness. Always follow the safety instructions which came with the tool to ensure you are protected before you begin to work. Use your tablesaw to rip away the runners and square the edges. At the planer, you don’t control the workpiece during the cut. Each board was aligned with dominos but the slabs have a slight bow. Plane the high spots down to the line using a handheld power planer… Place the board on a flat surface and add shims to steady the board. Continue machining until the planer flattens the entire top face of the board. We specialize in wide slab and burl tables and what a mission it used to be to get them flat, let alone of uniform thickness. Good for truing long boards and removing warp or twist. 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